Munich. In preparation for manufacturing of the
fully-electric BMW i4, BMW Group Plant Munich will pause car
manufacturing for six weeks this summer time. No automobiles will probably be produced between
the tip of the late shift on 23 July and the beginning of the early shift
on 7 September. Plant Munich will benefit from this break in
manufacturing to implement quite a few structural and remodelling measures
earlier than the fully-electric BMW i4 goes into customary manufacturing subsequent yr.

“We’re gearing up our Munich plant for the long run. As soon as
remodelling is completed, we can produce autos with
diesel, petrol and hybrid drive trains, in addition to the fully-electric
BMW i4, all on the identical line. It will enable us to reply flexibly
to buyer demand,” mentioned plant director Robert Engelhorn.

Integrating the BMW i4 into the prevailing manufacturing system will
be a serious problem for Plant Munich. The high-voltage battery makes
the BMW i4 physique idea completely different to that of the car fashions
beforehand constructed on the plant. Nonetheless, about 90 % of the
current manufacturing methods used within the physique store could be built-in
and enabled for future BMW i4 manufacturing. Solely 10 % –
particularly, gear utilized in manufacturing of the rear finish – can’t be
built-in, due to the high-voltage battery, and require new
methods to be arrange.

The high-voltage battery within the BMW i4 is put in from under.
A brand new and separate battery meeting will probably be arrange for this inside
car meeting. “Confined buildings make any remodelling and
set up measures at Plant Munich significantly difficult. Outdated
methods must be eliminated, and new ones put in and put into
service, in very tight areas inside six weeks. This takes meticulous
planning and quite a lot of creativity,” underlined Engelhorn.

In addition to putting in new methods, current manufacturing gear
can even must be transformed so the BMW Three Collection Sedan and BMW 3
Collection Touring – each with combustion engines and hybrid drive prepare,
the brand new BMW M3 and the fully-electric BMW i4 can all be produced on
the identical line.

This manufacturing interruption has been deliberate and ready for
since early 2019. Digital actuality (VR) can be getting used throughout the
board in transmission and ultimate meeting to optimise future processes.
The VR pilot mission offers a sneak preview of deliberate buildings
and processes, will increase planning accuracy within the early phases of a
mission and reduces planning time.

Workers are capable of get a really feel for his or her new office in a VR
coaching area. VR goggles present them with a glimpse of their new
working atmosphere and deliberate work processes. Because of this, staff
typically provide you with concepts for enchancment that allow new operations to
be optimised prematurely and tailored for rollout.

From 28 August, methods will probably be refilled so manufacturing can
resume after the break and, beginning with the early shift on 7
September, autos can as soon as once more roll off the manufacturing strains at
the principle plant in Munich.

Sure areas of the Munich plant, akin to engine manufacturing,
will proceed to function at full scale to safe provides for the
world manufacturing community.

 

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